Battery Charge/Discharge System
Programmable battery charge and discharge cycler for capacity testing, rate characterization and cycle life assessment
Laboratory Category
Electrical, thermal, mechanical and safety validation for battery systems
UN 38.3MIL-STD-810IS 62619:2017JSS 55555
Instrument RegisterNABL scope
01Battery Charge/Discharge System
02Vibration Shaker with Climatic Integration
03Mechanical Shock Test Machine
04Thermal Shock Chamber
05Charge/Discharge Cycle Tester
06IP Enclosure Test Chamber
07Withstanding Voltage Tester
- 7
- Instruments
- 12
- Capabilities
- 4
- Standards
01Overview
What this disciplineactually establishes
Electric vehicle battery testing encompasses the comprehensive validation of battery systems for safety, performance, and durability. Our specialized laboratory addresses the unique challenges of high-voltage energy storage systems for automotive and aerospace applications.
Battery testing is performed to validate that energy storage systems meet safety requirements, performance specifications, and regulatory standards. It ensures that batteries can operate safely under all anticipated conditions, including abuse scenarios.
Category recordNABL Accredited
DisciplineEV Battery Testing
Instruments7
Capabilities12
Standards4
Sectors served
AutomotiveAerospaceDefenceEnergyElectronicsTransportation
02Instruments
What each machineis for
Purpose notes for 6 instruments. The register in the header lists all 7 lines held under this category, with quantities.
Vibration Shaker with Climatic
Combined vibration and thermal cycling system for battery pack durability testing per UN 38.3 and MIL-STD-810
Mechanical Shock Machine
Shock testing system for battery pack structural integrity validation with programmable pulse shapes and amplitudes
Thermal Shock Chamber
Rapid thermal transition chamber for battery safety validation between -40°C and +85°C extreme temperature cycling
IP Enclosure Chamber
Dust and water ingress protection testing system for battery enclosure sealing verification per IEC 60529
Withstanding Voltage Tester
High-voltage dielectric strength and insulation resistance tester for battery system electrical safety validation
03Capabilities
What this laboratorycan qualify
- Charge/Discharge Profiling
- Vibration per UN 38.3, MIL-STD-810
- Mechanical Shock for Battery Packs
- External & Internal Short Circuit
- Thermal Cycle & Thermal Shock
- Overcharge / Overdischarge Protection
- BMS Safety Protection Validation
- IP Ingress Protection (Dust & Water)
- Thermal Runaway & Propagation
- Insulation & Dielectric Testing
- Capacity & Internal Resistance
- Cycle Life & Calendar Aging
04Governing standards
The documents thiswork is judged against
UN 38.3
United Nations manual of tests and criteria for lithium battery transportation safety.
MIL-STD-810
Environmental testing for military battery systems and energy storage.
IS 62619:2017
Indian standard for safety requirements of secondary lithium cells and batteries.
JSS 55555
Indian joint services specification for environmental testing of battery systems.
05Method, scope and outcome
How it runs, where itapplies, what it buys
- 01Method
The testing process includes: electrical characterization, thermal profiling, vibration and shock testing, environmental exposure, abuse testing (overcharge, short circuit, thermal runaway), BMS validation, and comprehensive safety certification reporting.
- 02Applications
Applications include battery pack qualification for electric vehicles, energy storage system certification, portable battery safety testing, BMS validation, thermal management assessment, and transportation compliance testing per UN 38.3.
- 03Outcome
Enhanced safety through validated protection systems, compliance with international battery standards, optimized battery performance, documented safety data for regulatory approval, and reduced risk of thermal events.
Specify the instrument,book the slot
Tell us the standard and the specimen — we allocate the chamber, the shaker, and the engineer.